You can learn a skill that helps others gain clarity, see breakthroughs, develop solutions, make better decisions, gain a different perspective, & process experiences – through coaching! There is an upcoming Foundations for Coaching Excellence course in Asia. For more information go to https://coachingmission.com/fce-course/. Deadline to register is January 21, 2025.
with the Balanset-1A Device
Preparing the Necessary Tools
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Mounting the Sensors
Fix the accelerometers securely to the machine’s structure in locations where vibrations are most prominent, ideally near the bearings.
Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.
Software Startup
Open the Balanset application on your PC.
Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.
Run the rotor up to its operating speed.
The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.
Trial Weight Installation
Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.
Calculating the Correction Weight
Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
The results of the calculation are shown both numerically and visually through charts and graphs.
Attaching the Corrective Mass
Install the correction weight on the rotor according to the software’s calculations.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Verification and Balancing Completion
Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
If the vibration level remains high, repeat the process with further weight adjustments.
Creating a Balancing Report
The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Concluding Steps and Verification
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about Electric motor balancing